Forging
Binding Wheels Other forging Decorative forging
De Poort isn’t originally a blacksmith shop,
unlike the name of the manager would suggest (Smet ≈ Smith). We only
started doning blacksmithing about ten years back when all of a sudden it
became difficult to find a blacksmith capable of binding the wheels.
This is the first job we had to learn in order
to preserve our trade. And we are glad to show you everything about it on the
following pages.
Binding wheels
With binding a wheel we mean to put the iron
tires around the wood.
Since the late 18th century this is
done by shrinking a welded hoop around the wheel. In Diderots encyclopedia you
can still see how in an earlier stage they used to press it on the wheel by
mean of large beams and so on.
First the iron has to be cut to the exact
length. This is done by rolling the wheel over the flat iron. It is cut off a
little bit longer.
Then it has to be centered. We use one of the
latest machines built to do so, capable of bending tires of one inch by six
inches cold! The first and last part of the tire however are already bended the
necessary curve on the anvil.
Then, after it has been bended, the tire is
made to its exact size. Herefor we use the small iron wheel. It is rolled over
the wooden wheel, marking the starting and ending point. Then the same thing is
done on the inside of the tire, thus marking the exact length of the wheel.
Then it is made shorter depending on the size of the wheel wherafter it is
welded together. We don’t do this like the blacksmith would have done in the
open fire but in stead use a modern welding machine. We spend a lot of
attention to this weld and up to now we never had a weld that broke, even when
the tire eventually happened to be to short and the wheel overtightened!
Then it is heated in the forge or more
generally in an open fire and put on the wheel that is lying on a wooden
platform. We put water on it and eventually place it in large tank where we can
cool it off completely so that it suits tightly on the wood. Usually we do this
with a larger number of wheels (say about eight to ten at the same time).
Exept for the welding, everything is done the
same way as it used to be. The binding of the wheels is usually a kind of
festivity, the charcoal of the fire being used for a large barbecue… (and sometimes
you could easily roast an ox on these coals!)
Other kinds of forging
Of course we also have to produce all the other
iron items that make part of wagons and carts. Mostly the old remains suffer
from fatigue and have to be replaced. Springs we either take in from suppliers
or make ourselves from silicium steel. When we make them ourselves this is
usually done because we spend a lot of attention to the exact design of the
original.
Forging that has nothing to do
with carriages
Also our forges must work all the time so we
produce a lot of items like hangirons or gates.